Last Updated on August 8, 2022 by rabiamuzaffar
Looking for forklift battery repair – Texas Motive Solutions? If you are in the business of purchasing or renting forklifts, you may be wondering what forklift battery repair is. In addition to the general cost, you should also be aware of maintenance intervals, a symptom of a sulfated battery, and methods to revive it. Keep reading to learn more about forklift batteries. Once you’re done reading, you can decide whether to repair your battery or go out and find a forklift battery repair specialist.
Regular maintenance of forklift batteries is crucial to their longevity and performance. Failure to maintain them correctly will reduce their working life and cost more money. Besides costing your business money, improperly maintained batteries may negatively affect the productivity of your workforce. Listed below are some tips for regular battery maintenance. Keep reading! Read on to learn more about proper forklift battery maintenance. Wash your batteries at least once every six months. Regular cleaning helps remove any buildup, including sulfuric acid. Over time, this can damage the plastic casing and the terminals of your battery. When performing this maintenance process, clean the battery thoroughly, allowing it to dry completely before charging it. Industrial battery washing requires a closed system and a proper disposal plan. Also, be sure to wear protective gear to comply with the EPA.
Cost of forklift battery repair
To maximize forklift productivity and avoid expensive downtime, you should know how to minimize the cost of forklift battery repair. Battery repair is one of the most costly parts of owning a forklift. While batteries may seem expensive, they cost less over time. You can reduce the cost of batteries by using a lead-acid battery instead of a lithium-ion battery pack. And while you’re at it, you should keep in mind that batteries depreciate over time.
One of the first things to prevent expensive forklift battery repair is to ensure that the vent caps are securely secured. Next, you should check the water-to-acid ratio of your batteries once or twice a year. Watering your batteries too frequently can cause electrolyte boil-over and reduce battery capacity by up to 3 percent. Also, remember to water them only at the end of charging cycles. Depending on the size and type of battery, you might have to repeat the procedure to avoid permanent damage. If you suspect the battery has a problem, the first thing you should do is to get it checked out by a professional.
Symptoms of a sulfated forklift battery
Sulfation is a common problem with forklift batteries, and while there are methods of repairing it, the process is more difficult in cases where the sulfation is permanent. If you notice any symptoms below, you should immediately contact a professional battery repair service. In addition, you should charge the battery at a low current rate since the sulfate will dissolve with the gravity of the electrolyte.
If the forklift display isn’t powering up after plugging in the industrial battery, it may have a sulfated battery. Besides, a battery with a high sulfur content will not move or function properly. In such a case, you should check the connection between the battery and the forklift to see if the connection is secure. Also, inspect the interior of the storm for signs of excessive sulfation.
Methods to revive a sulfated forklift battery
Before trying to revive a sulfated, drained forklift battery, you must ensure it is free of sulfur. The problem is caused by lead-sulfur deposits that harden on the lead plates. As a result, such batteries are not capable of charging to their total capacity. A battery regenerator is a device that sends pulses of electricity through the storm to dissolve the sulfate.
The first step to restoring a sulfated forklift battery is to identify the battery’s cells. A closer look at the cells can help you determine whether they have been sulfated. Be careful when removing the battery’s protective cover, as you may be exposed to corrosive sulphuric acid and hydrogen fumes. Remember that reviving a sulfated forklift battery can only be achieved after the sulfation process is reversed.
If your forklift battery is more than three years old or has two faulty cells, it may be time to replace it. However, if you are unsure of what to do, the manufacturer of the forklift battery should be contacted. If you are uncertain of what to do, don’t worry! You can still revive a sulfated forklift battery by repairing it yourself or by using an approved forklift repair shop.